THE QUALITY IMPROVEMENT TOWARDS MINIMIZING GRILLE BASE PRODUCTS DEFECTS WITH SIX SIGMA APPROACH
DOI:
https://doi.org/10.61841/apgj5k83Keywords:
Six Sigma, DMAIC, FTA, FMEA, DPMOAbstract
Quality is an essential part of the company must be fulfilled to provide customer satisfaction. In the industrial revolution era 4.0, quality becomes an indicator of companies in competing with their competitor. The one automotive company in Karawang is processing in improving its product quality, especially in the painting process. The quality condition of Grille Base products have a high enough product defect ratio, namely 42.79% butsu defects (spots), 25.45% hajiki defects (cissing), 18.93% yarn defects (fiber), 4.66% orange peel defects, 4.27% sagging defects, 2.47% gross area defects, 0.68% blister defects, 0.58% thin paint defects, and 0.16% frosted defects (low glossy). The sigma score in the painting process is 2.8 sigmas with 84432.21 DPMO. This condition indicates that it needs immediately improved quality. The concept used is the six sigma approach with the DMAIC cycle (Define, Analyze, Measure, Improve, and Control). This research focuses on increasing the score of sigma in the painting process. FTA use for analyzing the improvements and FMEA identification used to determine the appropriate improvement. The results of improvements result in 2.9 sigmas with DPMO 71008, which means that there are millionth opportunities may facing 71008 products failures.
Downloads
References
[1] Caesaron, D., & Tandianto, T. Application of the Six Sigma Method with the Dmaic Approach in the Bmw X3 Painted Body Handling Process (Case Study: PT. Tjahja Sakti Motor). Research and Application of Industrial Systems and Engineering, 9 (3).
[2] Devani, V., & Amalia, N. (2018). QUALITY IMPROVEMENT OF "X" CEMENT WITH SIX SIGMA METHOD IN PACKING PLANT PT. XYZ Journal of Industrial Engineering, 8 (1).
[3] Ghiffari, I., Harsono, A., & Bakar A., (2013). Six Sigma Analysis to Reduce the Number of Defects in Screen Printing Workstations (Case Study: CV. Miracle). REKA INTEGRA, 1 (1).
[4] Grant, E. L., & Leavenworth, R. S. (1988). STATISTICAL QUALITY CONTROL, Sixth Edition. McGraw-Hill, Inc.
[5] Jabarullah, N.H., Razavi, R., Hamid, M.Y., Yousif, Q. A. & Najafi, M. (2019) Potential of Ge-adopted Boron Nitride Nanotube as Catalyst for Sulfur Dioxide Oxidation, Protection of Metals and Physical Chemistry of Surfaces, 55 (4), 671-676.
[6] Kifta, D. A. (2017). ANALYSIS OF WELDING AND TREATMENT DEFECT RATE USING SIX SIGMA AND FMEA METHODS IN PT PROFAB INDONESIA. Journal of Engineering Ibn Sina JT-IBSI, 2 (1).
[7] Putro, W. D., Gutomo, S., & Slamet, A. (2018). Quality Improvement of Production Process with Six Sigma Method to Reduce Product Defects in Partmaster Cylinder Type 2 dp in the Painting Department of PT. Chemco Harapan Nusantara Cikarang. Mechanical Engineering, 12 (2).
[8] Susetyo, J., & Winarni, C. H. (2011). Application of Six Sigma DMAIC and Kaizen as a method of controlling and improving product quality. Journal of Technology, 4 (1), 61-53.
[9] Wahyani, W., Chobir, A., & Rahmanto, D. D. (2013). Application of Six Sigma Method with DMAIC Concept as a Quality Control Tool. Journal of the Adhi Tama Institute of Technology Surabaya, 1-13.
[10] Wahyuni, H. C, Sulistyowati, W. & Khamim, M. (2015). QUALITY CONTROL, Applications in the Service and Manufacturing Industries with Lean, Six Sigma and Servequal. Graha Ilmu Publisher, Yogyakarta.
[11] Widyarto, W. O., Dwiputra, G. A., & Kristiantoro, Y. (2015). APPLICATION OF THE CONCEPT OF FAILURE MODE AND EFFECT ANALYSIS (FMEA) IN PRODUCT QUALITY CONTROL USING THE SIX SIGMA METHOD. Journal of Recavation, 3 (1), 54-60.
[12] Zaldianto, E. (2013). QUALITY IMPROVEMENT IN BREAD PRODUCTION PROCESS USING SIX SIGMA METHOD. Final Project (UIN SUSKA RIAU)
Downloads
Published
Issue
Section
License
Copyright (c) 2020 AUTHOR
This work is licensed under a Creative Commons Attribution 4.0 International License.
You are free to:
- Share — copy and redistribute the material in any medium or format for any purpose, even commercially.
- Adapt — remix, transform, and build upon the material for any purpose, even commercially.
- The licensor cannot revoke these freedoms as long as you follow the license terms.
Under the following terms:
- Attribution — You must give appropriate credit , provide a link to the license, and indicate if changes were made . You may do so in any reasonable manner, but not in any way that suggests the licensor endorses you or your use.
- No additional restrictions — You may not apply legal terms or technological measures that legally restrict others from doing anything the license permits.
Notices:
You do not have to comply with the license for elements of the material in the public domain or where your use is permitted by an applicable exception or limitation .
No warranties are given. The license may not give you all of the permissions necessary for your intended use. For example, other rights such as publicity, privacy, or moral rights may limit how you use the material.
