Comparative study for connecting new flare capacity to existing flare Systems
DOI:
https://doi.org/10.61841/wgm0xk60Keywords:
Flaring system;, depressurization, emergency shutdown, conventional blowdown, sequential blowdown, maximizing relieving capacity.Abstract
Process facility operations are equipped with flare system to dispose flammable, toxic, or corrosive vapors to an environmentally acceptable gas for release to the atmosphere from both normal operational venting and relief during abnormal conditions. For safe incineration and radiation considerations flares are located at a remote point from the plant.Flare system when designed is to be limited for a certain capacity for a relieved gas; in addition, it may be designed in excess for future process facilities which may be further added to an existing one.
KHALDA Petroleum Company is an owner company of oil and gas plants in Egypt. The company started a remote facility in 2005 named as "QASR start of line" which equipped with a limited flaring system capacity of 416,800 kg/hr for each flare related to phases PH-1 and PH-2. After 10 years of operation the wells depletion occurred which affected the production capacity and hence the company decided to maintain the productivity. A new compression project is designed to improve recovery as the reservoir production rate and pressure decline. The new compression projectfacilities vent and disposal need a flare systemin case of the emergency. This paper discusses two different scenarios available for connecting the new compression project facilities vent and disposal system either to the existing flare systems or to another destination, which better, safer and more economic
Downloads
References
1. Karl Kolmetz, Riska Ristiyanti, Kolmetz Handbook of Process Equipment Design FLARE SYSTEMS SAFETY, SELECTION AND SIZING AND TROUBLESHOOTING (ENGINEERING DESIGN
GUIDELINE), KLM Technology Group Practical Engineering Guidelines for Processing Plant Solutions, 2015
2. Carbon Limits AS., Flare Reduction in Egypt report, 15.04.2016.
3. Mikhail Zhizhin, Kimberly Baugh, Feng-Chi Hsu CIRES, Results from a Survey of Global Natural Gas Flaring from Visible Infrared Imaging Radiometer Suite Data, Chris Elvidge, Earth observation group, NOAA National Centers for Environmental Information, May 18, 2016.
4. ADAM BADER, CHARLES E.BAUKAL, JR., P.E., WES BUSSMAN, Selecting the proper flare system, American Institute of Chemical Engineers, 2011
5. Daniel A. Crowl, Joseph F. Louvar, Chemical Process Safety, Fundamentals with Applications, 3rd edition
,2011
6. Douglas Attawy, David A. Coyle, GROUND FLARES – OUT OF SIGHT, OUT OF MIND. LNG Industry, PERTH AUSTRALIA, 11-15 April 2016.
7. Ken Arnold, Maurice Stewart, Surface Production Operations, Volume 2: 2nd Edition, Design of Gas- Handling Systems and Facilities, Gulf Publishing Company, 1999.
8. Nicholas P. Cheremisinoff, Industrial Gas Flaring Practices, PhD, John Wiley & Sons Inc, 2013.
9. Pressure-relieving and depressuring systems, ANSI/API STANDARD 521, FIFTH EDITION, JANUARY 2007 (INCLUDES ERRATA JUNE 2007).
10. Frank Lees, Lee’s Loss Prevention in the Process Industries, 3rd Edition, Volume 1, Butterworth-Heinemann, 2005.
11. Flare Details for General Refinery and Petrochemical Service, ANSI/API STANDARD 537, SECOND EDITION, DECEMBER 2008.
12. Don W. Green, Robert H. Perry, Perry's Chemical Engineers' Handbook, 8thEdition, McGraw-Hill Companies, Inc., 2008
13. Dennis P. Nolan, Handbook of Fire and Explosion Protection Engineering Principles: for Oil, Gas, Chemical and Related Facilities, 4th edition, Gulf Professional Publishing 2019.
14. Charles E. Baukal Jr., The John Zink Hamworthy Combustion Handbook : Fundamentals(Industrial Combustion), Volume 1 , 2nd edition, CRC Press, 2012
Downloads
Published
Issue
Section
License

This work is licensed under a Creative Commons Attribution 4.0 International License.
You are free to:
- Share — copy and redistribute the material in any medium or format for any purpose, even commercially.
- Adapt — remix, transform, and build upon the material for any purpose, even commercially.
- The licensor cannot revoke these freedoms as long as you follow the license terms.
Under the following terms:
- Attribution — You must give appropriate credit , provide a link to the license, and indicate if changes were made . You may do so in any reasonable manner, but not in any way that suggests the licensor endorses you or your use.
- No additional restrictions — You may not apply legal terms or technological measures that legally restrict others from doing anything the license permits.
Notices:
You do not have to comply with the license for elements of the material in the public domain or where your use is permitted by an applicable exception or limitation .
No warranties are given. The license may not give you all of the permissions necessary for your intended use. For example, other rights such as publicity, privacy, or moral rights may limit how you use the material.